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Pre-trip inspection: what the law requires, and the defects that stop the truck

Last updated: Written by Blake Cowan, NCSO

A commercial truck driver in a worn work jacket and toque crouched at the front steer tire of a tractor-trailer in a gravel yard on an overcast morning, a clipboard under one arm, checking the rim and lug nuts.

The short answer

A pre-trip inspection is the daily check a driver does to confirm a commercial vehicle is safe before it goes on the road, and in most of Canada it is required under National Safety Code Standard 13. The same standard sets out the 23 systems that have to be checked and the defects serious enough to take the vehicle out of service.

Most drivers treat the pre-trip inspection as paperwork. The law treats it as the line between a fixable problem in the yard and a collision on the highway. This walks through what a pre-trip has to include, the minor and major defect split that trips people up, and what happens when a truck is driven with a major defect.

What is a pre-trip inspection, and is it legally required?

A pre-trip inspection is a documented daily check of a commercial vehicle's safety systems, required under National Safety Code Standard 13, which every province and territory has adopted. Under a typical trip inspection regulation, each commercial vehicle must be inspected at least once every 24 hours, and the driver must carry the most recent inspection report in the vehicle.

It generally applies to trucks, tractors and trailers over 4,500 kg. The exact wording, the vehicles covered, and how long a report stays valid differ by jurisdiction, so confirm the rule for the province you run in.

What does a pre-trip inspection have to cover?

It has to cover the systems in the applicable inspection schedule, not just whatever the driver happens to glance at. For a truck, tractor or trailer, Schedule 1 of NSC Standard 13 lists 23 systems, from the air brake system and steering to tires, wheels, lamps, coupling devices and cargo securement.

The schedule is the authoritative list, and a copy of it has to be in the vehicle. Our free daily trip inspection form below covers all 23 systems and carries the minor and major defect list with it, so a driver can classify what they find without guessing. In the app, the same daily trip inspections are done in the cab and the defect routes straight to whoever fixes it.

What is the difference between a minor defect and a major defect?

A minor defect is recorded and repaired before the next required inspection, and the vehicle can usually keep working. A major defect takes the vehicle out of service, and a driver must not operate a commercial vehicle that has any major defect until it is repaired.

This is the part drivers get wrong most, because the same system can produce either. A slow air leak is minor. A brake that does not work, or a low-air warning that is on, is major. Here is where the line falls on the systems that come up most.

Comparison of safety software options for Canadian companies.
SystemMinor defect: record and repairMajor defect: out of service
TiresDamaged tread or sidewall, or a slow leakFlat tire, or a leak you can feel or hear, tread below the wear limit, or exposed cords
Air brake systemAudible air leak, or slow pressure build-upPushrod past the adjustment limit, low-air warning on, or any brake inoperative
Lamps and reflectorsA required lamp out, or a reflector missingBoth low-beam headlamps out, both rear tail lamps out, or both rear brake lamps out
SteeringMore free play than normalSteering insecure or not responding, or free play past the limit
Wheels, hubs and fastenersHub oil below the minimum on the sight glassA loose or missing wheel fastener, a cracked wheel, or a leaking wheel seal
Coupling devicesA loose or missing fastener on the couplerCoupler insecure or over tolerance, will not lock, or a missing safety chain

Scroll the table sideways to see every column. The first column stays in place.

When do you do a pre-trip, and how long is it good for?

You do it before the vehicle is first driven for the day, and the inspection has to have happened within the previous 24 hours. The driver has to carry the most recent inspection report and be able to produce it, along with the schedule, on request.

If a defect shows up during the day, it goes on the report, and a major defect means the vehicle stops until it is fixed. A pre-trip is not a one and done: you are expected to keep an eye on the vehicle through the shift.

Why drivers skip pre-trips, and what it actually costs

Drivers hate pre-trips. They show up at the yard five minutes before they are supposed to be at the job site, and the last thing they want to do is walk around the truck. A lot of them do not.

But a pre-trip catches the easy stuff: a flat tire, something loose on the trailer, a light that is not working. All of that is simple to fix in the yard and a real problem down the road. I once did a pre-trip on a truck I was about to take out and found the whole front end was damaged. The driver before me had hit something. If I had not done that pre-trip, I would have had a very hard time convincing the boss it was not me.

That last point is the one drivers miss. The pre-trip is also the record that protects the driver, because a documented walk-around before the shift is proof the damage was there before you touched it. It is the same logic that makes trip inspection reports part of the evidence a COR or safety fitness audit will sample: the record is only worth something if it was made at the time, by the person, in the yard.

Get the form

Daily trip inspection (pre-trip)

A fill-in daily trip inspection that covers all 23 systems in the National Safety Code schedule, and carries the minor and major defect list with it.

Direct download. No email, no signup, no form.

It is free, covers all 23 Schedule 1 systems, and carries the minor and major defect list with it, so a driver can tell a minor from a major without leaving the truck. No email required. If you want your trip inspection records to hold up in a COR or safety fitness audit, that is the work we get called in for.

Questions people ask about this

Is a pre-trip inspection the same as a DOT inspection?
No. A pre-trip is the driver's own daily check under National Safety Code Standard 13, done before the vehicle is first driven for the day. A DOT or roadside inspection is done by an officer and covers more, but a vehicle that fails a proper pre-trip should never reach that inspection in the first place.
How long does a pre-trip inspection take?
A real one on a tractor and trailer takes several minutes, not the twenty seconds a lot of completed reports actually represent. The 23 systems go quickly once they are a habit, and the time lost to a roadside out-of-service order is far greater than the time a proper walk-around costs.
Do I have to keep the completed inspection reports?
Yes. Most jurisdictions require the report to be submitted to the carrier and kept on file, and trip inspection reports are among the records a safety fitness or COR audit will sample. Confirm the retention period for the province you run in, because the exact number differs.
What is a major defect on a pre-trip inspection?
A major defect is one serious enough to take the vehicle out of service until it is repaired, and a driver must not operate a commercial vehicle that has one. Examples from Schedule 1 include a flat tire, any brake that does not work, a low-air warning that is on, both low-beam headlamps out, or steering that does not respond normally.

Next step

Take the templates and use them, whether or not you ever talk to us. If you would rather not build the program yourself, we will build it inside the app and keep it current.